Saturday, February 28, 2015

Firewall Modification for Viking Steel Spring

Drilled out and added doubler to 7F7-1SP firewall upper channel to accept Viking "steel bungee". Installed upper nylon bearing into upper channel with 4 AN3-6A bolts.

Wednesday, February 25, 2015

Firewall (7F7-1) Layout for Viking Steel Nose-Wheel Spring

Firewall & Viking Steel Spring Nose Gear Components (Powder Coated)
Cold-snap. Worked in office on firewall components lay-out. Scribed firewall (7F7-1) reference lines. Scribed rivet lines on vertical lower channel (7F7-2C), vertical top channel (7F7-3) left & right firewall stiffeners (7F7-5), and top channel stiffener (7F7-7SP). Scribed rivet locations and bungee pin holes locations in left & right channel doublers (7f7-8C). Verified pre-drilled left & right gear gussets (7F7-9C). Since I am replacing the elastic bungee supplied with the Viking steel bungee, laid out locations for 9mm mounting holes for the upper viking gear assembly on the upper channel (7F7-1SP). The upper channel supplied with my kit came pre-drilled for the spring/gear-tube assembly. Dis-assembled the Viking spring assembly, primed, and painted mounting legs and spring.

Tuesday, February 24, 2015

Starboard Outboard Slat Construction

Installed ribs end ribs in stb outboard skin. 1st to #40 (silver) then to A4, Removed all ribs, deburred, and applied corrosion protection. Re-clecoed in place, and riveted. Ready to place on slat jig to drill/cleco top skin to ribs

Monday, February 23, 2015

Layout & start construction of Starbaord Slat Pair

Installed ribs end ribs in stb outboard skin. 1st to #40 (silver) then to A4, Removed all ribs, deburred, and applied corrosion protection. Re-clecoed in place, and riveted. Ready to place on slat jig to drill/cleco top skin to ribs

Saturday, February 21, 2015

Completed Port Inboard Slat (7S1)

Port side Slat pair (inboard & outboard)
Completed installation of final (outboard slat rib (with flanges) onto bottom skin. Strapped assembly to underside of slat jig with flanges through slots in jig and strapped to position skin properly over the curve of the slat ribs. Drilled and clecoed (silver). Ready to drill out to A4

Friday, February 20, 2015

Underside Port Inboard Slat (7F0)

Completed installation of final (outboard slat rib (with flanges) onto bottom skin. Strapped assembly to underside of slat jig with flanges through slots in jig and strapped to position skin properly over the curve of the slat ribs. Drilled and clecoed (silver). Ready to drill out to A4

Thursday, February 19, 2015

Port-Inboard Slat (7F1-2) Skinning

Port-Inboard Slat (7S1-2) Underside Skin
Laid out and inserted center slat rib into Port-inboard slat skin. Cut slots in skin end ribs with mounting flanges. Critical dimension 1204mm flange to flange - will match slat mounting flanges in wing. Drilling for center rib requires 2 sets of hands to hold bend while drilling. Thanks Brett